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Electronic Combination of Energy
Sources, 03-9087
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Principal Investigators
Joe Steiber
Craig M. Wall
Jack J. Harris
Inclusive Dates: 07/01/98 - Current
Background - Ultracapacitors and flywheels
have been identified as sources or storage devices for auxiliary power in commercial,
electric and hybrid, and military (air and ground) vehicles such as the More Electric
Aircraft, the Future Scout, and the Future Combat Vehicles. While batteries are
high-specific energy storage and low-specific power systems, ultracapacitors and flywheels
are high-specific power and low-specific energy systems. Conceptually, an ideal system
possessing high specific energy and power capacity, could be obtained by combining the
disparate energy sources of batteries and ultracapacitors. However, dissimilar properties
reflected in voltage-level mismatch create an enormous challenge of electrically
connecting the two forms of energy sources. This search for a high-specific energy and
power storage system cannot be ignored since the passenger and combat vehicles of the next
century will, eventually, be equipped with these devices. The electronic power conversion
community, however, still lacks a technique that efficiently combines energy systems of
different types and promises both high power and energy capabilities as required in these
applications. Hence, the development of an electronic technique to combine various forms
of energy sources would provide the capability to develop the next-generation energy
sources.
Approach - The Institute has devised a
technique that uses an electronic circuit for efficient combination of energy sources. A
novel bidirectional DC/DC power converter (patents pending) is being investigated for
prototype development to regulate and control power flow in both directions (input to
output and output to input). Additionally, regulation of the output voltage provides a
feature not available in passive energy sources such as chemical batteries. The
anticipated benefits of this power-electronic energy-conversion solution, called the
Electronic Combination of Energy Sources (ECES), include low production cost; enhanced
performance and output voltage regulation; increased regenerative braking energy capture;
and reduction in conversion losses, resulting in increased operational efficiency.
Additional benefits include extended battery life, increased energy storage system life
cycles, reduced thermal problems with batteries; and integration of the ECES concept into
SwRI and external hybrid/electric vehicle developmental projects.
Accomplishments - PSPICE computer
models of the analog and digital elements constituting the ECES hardware have been
developed and simulated, providing preliminary validation of the concept. In addition, a
simplified version of the circuitry as well as a full-size printed circuit board were
designed and fabricated. Preliminary testing of the simplified hardware validated the
computer model predictions and demonstrated two of the five possible modes of operation.
Test results have shown that the bidirectional power converter can indeed operate two
independent energy sources with mismatched voltage levels by using state-of-the-art,
high-power, fast-acting switching (up to 20 kilohertz) and an innovative topology.

The SwRI-developed electronic energy coupling system
provides an innovative method of regulating and controlling power flow in both directions
Electronic Systems and
Instrumentation Program
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