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Heavy-Duty Integrated Power System,
03-9896
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Principal Investigators
Rudolf H. Stanglmaier
Thomas W. Ryan III
Allen W. Gray III
Inclusive Dates: 03/23/95 - 04/01/99
Background - Homogeneous charge compression
ignition (HCCI) is a distinct combustion mode in which a premixed charge of air, fuel, and
combustion products is compressed until it autoignites. Lean air/fuel ratios or high
amounts of recycled combustion products are used to limit the heat-release rate and to
promote low reaction temperatures. The combustion reaction is thought to initiate at
multiple locations simultaneously, transpire very quickly, and be devoid of localized
high-temperature regions or flame-fronts. HCCI combustion results in low levels of NOx
production as compared with homogenous charge spark ignition or diesel combustion.
In addition, HCCI combustion offers the potential for low particulate emissions and high
fuel efficiencies in engine applications. However, several restrictions must still be
overcome to make HCCI technically feasible for over-the-road applications, including
controlling the combustion phasing over a range of engine speeds and loads and improving
the power density of HCCI engines.
Approach - The objective of this project is to
generate a fundamental understanding of HCCI combustion and to apply this knowledge to the
development of practical HCCI engines. A single-cylinder, variable compression ratio
engine has been used extensively to investigate the operating range of HCCI combustion and
to explore the effects of compression ratio, intake temperature, and fuel composition. The
lessons learned from this work are being applied to the design of a six-cylinder HCCI
engine that will be used to evaluate the potential benefits of this technology and to
demonstrate the feasibility of multicylinder HCCI engines. SwRI is converting a commercial
8.1-liter natural gas engine to HCCI operation, and its performance will be assessed.
Accomplishments - Over the past three years,
this project has sought to acquire a fundamental understanding of HCCI combustion. Results
obtained from the single-cylinder experiments have shown that fuel properties have a great
effect on HCCI combustion and that choice of the correct fuel plays a crucial role in
reducing the required intake air temperature and increasing power density. The most
promising fuel tested to date is Fischer-Tropsch (F-T) naphtha. This fuel results in low
levels of NOx and particulate emissions, provides
double the power output as diesel fuel (on HCCI operation), and operates at ambient intake
temperatures. Another important accomplishment of this project has been the development of
a cylinder-pressure-based control system to maximize power output without exceeding design
operating pressures of the engine. This control strategy, as well as port fuel injection
of F-T naphtha, will be incorporated to the multicylinder HCCI engine under development.
Engines, Fuels,
Lubricants, and Vehicle Systems Program
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