Parametric Design of Helical Intake Ports
Stanley K. Widener
The design of helical intake ports for swirl generation is a
process that has been developed over a number of years through primarily empirical
methods. A number of design rules have been established that enable designers to develop
ports that approach the state-of-the-art for maximum swirl generation with minimum
pressure loss. More recently, computer-aided design (CAD) tools have been introduced that
permit geometry and features to be accurately defined by mathematical surface
descriptions, and to be parameterized such that derived geometry is updated automatically
along with parent features. The author has developed a parametric design approach for
helical ports that incorporates the lessons learned from experience into a systematic
design procedure. This procedure takes advantage of the current CAD capabilities to
expedite the design process and improve the result. The finished design is easily
transferred to rapid prototyping processes for flow box production or CNC machining for
casting patterns, assuring faithful reproduction of the design in hardware. This paper
outlines the design process, including the key steps in implementing and developing a
parameterized design.
Engine, Emissions and Vehicle Research Division Publications
SwRI Publications
SwRI
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March 25, 2013
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