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 SOUTHWEST RESEARCH INSTITUTE

Powertrain
Control

Accelerated Engine Mapping and Optimization

 

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  Image: Graph showing that the optimal actuator settings, while providing improved brake specific fuel consumption (BSFC), will not exceed the NOx and opacity targets.
 

Graph showing that the optimal actuator settings, while providing improved brake specific fuel consumption (BSFC), will not exceed the NOx and opacity targets

   
  Image: Graph showing that the optimal actuator settings, while providing improved brake specific fuel consumption (BSFC), will not exceed the NOx and opacity targets.
 

Graph showing that the optimal actuator settings, while providing improved brake specific fuel consumption (BSFC), will not exceed the NOx and opacity targets

   
  Image: Graph showing expected BSFC (kg/s) at the optimal.
 

Shown in this figure is the improvement in brake specific fuel consumption (BSFC) as more measurements are adaptively added.

In an effort to meet the often conflicting emissions regulations and consumer demands, Southwest Research Institute (SwRI) engineers undertook this accelerated engine mapping and optimization study. Focus was placed on incorporating a number of new subsystems into modern engines, including:

  • Advanced fuel systems

  • Exhaust treatment devices

  • Camless valvetrains

With the increased number of subsystems in place, it was difficult to make a simple one-to-one association between actuators and performance measures; e.g., VGT duty cycle controls boost pressure and hence smoke production. The usual performance measures included fuel consumption and emission of such regulated substances as oxides of nitrogen and smoke.

 

Control Engineer's Perspective

It is important that the cross-coupling between actuators and performance measures be characterized (mapped). While such characterization is important in itself, it is but a step toward the final goal of determining setpoints for various actuators to achieve overall performance that is optimal in some sense.

 

For example, the goal might be to achieve good fuel economy while limiting the production of regulated substances.

 

Curse of Dimensionality

The traditional full-factorial method for mapping and optimization can be shown to require years worth of effort for a modern engine—a proposition impractical both from the time and cost points of view.

 

SwRI has invested internal funding resources to explore possible ways to reduce the time and cost required to optimize actuators. Along with elements of Design of Experiments (DOE), the approach recognizes and exploits time-scale separation in the engine system dynamics. Optimal settings are parameterized by “slow” system states. Preliminary results of this investigation are very promising.

 

For more information about our powertrain control capabilities, or how you can contract with SwRI, please contact Jayant Sarlashkar at jsarlashkar@swri.org or (210) 522-5506.

 

powertraincontroltech.swri.org

 

Contact Information

Jayant Sarlashkar

Powertrain Control

(210) 522-5506

jsarlashkar@swri.org

powertraincontroltech.swri.org

Related Terminology

powertrain control

engine mapping

brake specific fuel consumption

NOx

accelerated engine mapping

automotive subsystems

actuator

performance characterization

engine calibration

nonlinear programming

design of experiments (DOE)

Rapid Prototyping Electronic Control System (RPECS™) with high-speed DAQ

MATLAB® toolkits

Related SwRI Links

Engine and Vehicle R&D Department

Engine, Emissions & Vehicle Research Division

Ann Arbor Office

Beijing Office

 

| Engine and Vehicle R&D Department | Engine, Emissions & Vehicle Research Division | SwRI Home |

Southwest Research Institute® (SwRI®), headquartered in San Antonio, Texas, is a multidisciplinary, independent, nonprofit, applied engineering and physical sciences research and development organization with 11 technical divisions.

December 28, 2012