SOUTHWEST RESEARCH INSTITUTE

Motorcyle Technology

Vehicle and Engine
Benchmarking

 

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  image of motorcycle -- Using advanced environmental chamber testing, engineers monitor hot and cold engine and vehicle performance. Chassis and engine dynamometers in the cells aid in developing cold-start strategies, fuel injection calibration, and hot vehicle component evaluation.
 

Using advanced environmental chamber testing, engineers monitor hot and cold engine and vehicle performance. Chassis and engine dynamometers in the cells aid in developing cold-start strategies, fuel injection calibration, and hot vehicle component evaluation.

Benchmarking competitor’s products is commonplace within the automotive industry. Engine and vehicle manufacturers are always interested in how competitive models perform, what new features are offered, and how new manufacturing techniques are being implemented. Few industries are evolving and expanding product lines as rapidly as the motorcycle, motorscooter, and all-terrain vehicle (ATV) industry.

 

SwRI is aware that many motorcycle and scooter manufacturers are currently performing some range of competitive product analysis. This necessary task consumes valuable internal engineering and facility resources that could be used for product development. Most manufacturers’ facilities are optimized for use with their own product lines, and it can be disruptive to

modify equipment and procedures to test other

manufacturer’s products.

 

image of controlled chassis dynamometer testing at SwRI

 

During controlled chassis dynamometer testing, Institute engineers evaluate engine performance and vehicle emissions.

 

SwRI has conducted many competitive evaluations for motorcycle, industrial, automotive, and heavy-duty engine manufacturers. It is advantageous for companies to combine financial resources to share benchmarking costs wherever possible. The Institute has the required technical and engineering resources and experience for this type of work.

For a comprehensive list of available data during benchmarking, download an Adobe Acrobat copy of the data survey file. Use the file to select the desired test data and e-mail your request to SwRI.

 

Mileage Accumulation

Experienced SwRI engineers and technicians perform mileage accumulation services for the motorcycle and automotive industries. These services are performed on SwRI test tracks, certified road courses, and nearby test track facilities. Riding can be performed one- or two-up, and accumulations of more than 700 miles per day are possible to speed your validation process. 

 

image of SwRI test track

 

SwRI test track

Motorcycles can be instrumented with complete on-vehicle data acquisition to monitor various components, conditions, and performances. Additionally, testing can be performed on several rough surface types to accelerate vehicle wear. Our experienced team of engineers and scientists can develop specific test cycles to analyze various vehicle component durability.

 

Emissions Testing and Development

SwRI engineers use advanced measurement and analysis techniques to study and evaluate engine emissions from motorcycle, scooter, and recreational vehicle engines. The Institute has been involved in emissions research for more than 20 years, including several landmark studies of small engines for the Environmental Protection Agency (EPA). Keeping pace with constantly improving measurement techniques, SwRI applies its extensive experience to emissions research programs involving outboard motors and engines used in motorcycles, snowmobiles, ATVs, and personal watercraft.

 

Both engine and chassis dynamometers are used with the latest emissions measurement equipment for a variety of test requirements. Evaporative emissions “SHEDs” (Sealed Housing Evaporative Determination) are used to measure evaporative emissions of motorcycles and scooters to help manufacturers meet increasingly stringent government emissions requirements.

 

Motorcycle and Recreational Vehicle Emissions Regulations

The EPA introduced a proposed rule to adopt the more stringent, California Air Resources Board (CARB) emissions standards for highway motorcycles and to impose them nationwide.

 

The EPA last implemented new motorcycle emissions standards in 1980, which are far more lenient than those recently proposed by CARB.

 

CARB proposed revised standards in 1998 for Class III highway motorcycles, to take effect in two phases: Tier 1 for the 2004 model year and Tier 2 for the 2008 model year. The EPA proposed new exhaust emissions standards that would extend the California requirements nationwide two years after their initial implementation for all motorcycle classes. These new standards are also proposed for smaller engine classes such as those used for scooters and mopeds.

 

A summary of the motorcycle emissions standards for Class 3 (280 cc and larger) is shown below:

 

 

Regulating
Agency

Implementation 
Date

HC
(g/km)

NC + NOx
(g/km)

CO
(g/km)

EVAP
(g/test)

CARB
(Class 3)

Current (1988)

1.4

N/A

12.0

2.0

2004

N/A

1.4

12.0

2.0

2008

N/A

0.8

12.0

2.0

EPA
(Class 3)

Current (1980)

5.0

N/A

12.0

N/A

2006

N/A

1.4

12.0

TBD

2010

N/A

0.8

12.0

TBD

EC

2003

1.2

0.3 (NOx)

5.5

N/A

2006

TBD

TBD

TBD

TBD

Test Cycle:

Currently FTP-75, World Motorcycle Test Cycle under review

   
  image of emissions work apparatus
 

As with all SwRI's emissions work, the major goal is to help industry bring advanced, environmentally friendly engines, control systems, fuels, and lubricants to the market and to work to keep them there.

 

SwRI has many years of experience developing engines, fuel injection/control systems, and aftertreatment technologies to meet increasing emissions standards for the automotive and motorcycle industries. SwRI engineers apply a broad range of technologies to achieve desired emissions requirements. Our extensive experience with automotive emissions reduction technologies, combined with our knowledge of the motorcycle industry, allows SwRI to develop unique emissions reduction techniques for the motorcycle and recreational vehicle industries.

In addition to the proposed on-highway emissions standards, the EPA is also adopting new standards for off-highway motorcycles, snowmobiles, ATVs, and personal watercraft.

 

New Recreational Vehicle Emissions Regulations Announced!

The EPA recently announced the new emissions standards for off-road recreational products such as snowmobiles, ATVs, and off-highway motorcycles. Currently, only California has emissions regulations for ATVs and off-highway motorcycles (OHMs). The new EPA standards are similar to the California Air Resources Board (CARB) standards; however, EPA added an oxides of nitrogen (NOx) requirement. A summary of the snowmobile, ATV, and OHM standards is shown below:

 

Regulating
Agency

Implementation
Date

HC
(g/km)

HC + NOx
(g/km)

CO
(g/km)

CARB
ATV & OHM

Current (1997)

1.2

N/A

15.0

EPA
OHM

Current

N/A

N/A

N/A

2006 - 2007

N/A

2.0

25.0

EPA
ATV

Current

N/A

N/A

N/A

2006 - 2007

N/A

1.5

35.0

Regulating
Agency

Implementation
Date

HC
(g/kw-hr)

-----

CO
(g/kw-hr)

EPA
Snowmobile

Current

N/A

N/A

N/A

2006 - 2009

100

N/A

275

2010

  75

N/A

275

2012

  75

N/A

200

 

SwRI applies many of the same emissions reduction techniques to recreational vehicles used for the highway motorcycle industry. SwRI engineers apply a broad range of technologies to achieve the desired emissions requirements.

 

At SwRI, we are always striving to offer the best services possible to our clients. This motorcycle technology information represents only a small portion of how SwRI can assist your company with motorcycle testing, research, and development.

 

For a more comprehensive review of our capabilities or information about how you can contract with SwRI, please contact Suzanne Timmons, at stimmons@swri.org or (210) 522-2499 to arrange a tour of our complete facilities. We look forward to seeing you in San Antonio.


 

Contact Information

Suzanne Timmons

Motorcycle Technology

(210) 522-2499

stimmons@swri.org

Related Terminology

motorcycle research

scooter

motorcycle  development

motorcycle  technology

motorcycle engine design

motorcycle  performance

motorcycle  transmission

motorcycle testing

Related Information

Advanced Combustion and Emissions

Engine, Emissions & Vehicle Research Division

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Southwest Research Institute® (SwRI®), headquartered in San Antonio, Texas, is a multidisciplinary, independent, nonprofit, applied engineering and physical sciences research and development organization with 11 technical divisions.

September 30, 2008