SOUTHWEST RESEARCH INSTITUTE

Spark Ignition Engines

Development of Gasoline Engines to Meet ULEV

 

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Reference: 03-4632

Client: Worldwide
           Industrial
           Consortium

Duration: Forty-eight Months

This four-year multi-client effort evaluated a number of precompetitive engine and aftertreatment technologies for meeting ultra-low emissions vehicle (ULEV) standards. The approach included detailed research in a number of areas:

Mixture Preparation

Air-assist injectors and various other strategies were employed to achieve efficient fuel transport in-cylinder, leading to rapid, misfire-free, low-emissions engine starts. These research efforts resulted in excellent cold engine performance.

Controls

The original equipment manufacturer's (OEM) control system was completely replaced with a custom Southwest Research Institute (SwRI) control system. This allowed rapid synchronization of the control system to the engine within one half of a crankshaft revolution on startup. Cylinder-event-based logic was used during startup to obtain misfire-free starts. Model-based control including a manifold air pressure observer and fuel wall-wetting models were used to obtain excellent transient fuel control.

Combustion Chamber Design

The effect of swirl and other air motion on cold-start performance was measured.

Aftertreatment

A key to low-emissions is the coordination of the engine control and the aftertreatment system. A technology for exhaust port combustion was used to raise the front-face temperature of a close-coupled catalyst to 400°C within three seconds of the beginning of cranking. Hydrocarbon emissions approach zero in about 30 seconds following cranking.

 

Please browse this web site to see the full capabilities and experience of SwRI and the Engine, Emissions & Vehicle Research Division. Then give us an opportunity to become an extension of your engineering department.

 

For a more comprehensive review of the development of gasoline engines to meet ULEV, or information on how you can contract with SwRI, please contact Terry Alger at talger@swri.org or (210) 522-5505.

 

siengines.swri.org

 

Contact Information

Terry Alger

Spark Ignition Engines

(210) 522-5505

talger@swri.org

siengines.swri.org

Related Terminology

emissions development

component evaluations

performance development

combustion chamber  optimization

engine dynamometer testing

gaseous fuels

spark plug testing

fuel spray analysis

electronic control engineering services

 
 

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Southwest Research Institute® (SwRI®), headquartered in San Antonio, Texas, is a multidisciplinary, independent, nonprofit, applied engineering and physical sciences research and development organization with 11 technical divisions.

December 28, 2012