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Roller Follower Wear Procedure

 

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  image of the test engine, a General Motors 6.5-liter, indirect-injected diesel
 

The engine is a General Motors 6.5-liter, indirect-injected diesel.

 

image showing at test end, the roller follower axles are removed and their wear is measured using a linear profilometer

  image showing at test end, the roller follower axles are removed and their wear is measured using a linear profilometer
 

At procedure end, the roller follower axles are removed and their wear is measured using a linear profilometer.

 

image of FAIL results (top) and PASS results (bottom)

 

Top image is FAIL; bottom image is PASS

The roller follower wear procedure simulates commercial and military applications. It determines the effect of lubricating oils on camshaft roller follower axle wear.


The roller follower wear test is part of specifications:

  • API CG-4

  • API CH-4

  • API CI-4

Roller Follower Wear Test Equipment and Procedure

The test engine is a General Motors 6.5-liter, indirect-injected diesel. The engine is rated at 160 horsepower at 3,400 rpm and is run at 1,000 rpm with near maximum load for 50 hours without an oil change.


Make-up oil is added at 25 hours. Oil gallery and coolant-out temperatures are controlled to 120°C. New roller followers are installed at the beginning of each test.


Test Results

At test end, the roller follower axles are removed and their wear is measured using a linear profilometer. Samples are taken at 25 and 50 hours. The used lubricant is analyzed for:

  • Viscosity at 40°C

  • Viscosity at 100°C

  • Total base number (TBN)

  • Wear and additive metals as specified

The pass/fail limits for wear on the roller follower axle have been set at:

  • 11.4 micrometers (0.45 mils) for CG-4

  • 7.6 micrometers (0.30 mils) for CH-4 and CI-4.

For more information about our roller follower wear  capabilities, or how you can contract with Southwest Research Institute (SwRI), please contact Jim McCord at jmccord@swri.org or (210) 522-3439.

 

rollerfollower.swri.org

 

Contact Information

Jim McCord

Roller Follower Wear Procedure

(210) 522-3439

jmccord@swri.org

rollerfollower.swri.org

Related Terminology

roller follower wear

lubricant oils

camshaft roller

follower axle wear

viscosity

TBN

API CG-4

API CH-4

API CI-4

Related Information

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| Engine Lubricants Research Department | Fuels and Lubricants Research Division | SwRI Home |

Southwest Research Institute® (SwRI®), headquartered in San Antonio, Texas, is a multidisciplinary, independent, nonprofit, applied engineering and physical sciences research and development organization with 11 technical divisions.

December 28, 2012