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International Lubricant Evaluation
ACEA* Engine Evaluation
Low-Temperature Sludge Evaluation (ASTM D 6593-00)

 

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  image of the low-temperature sludge test method, which is commonly referred to as the Sequence VG test
 

The low-temperature sludge test method is commonly referred to as the Sequence VG test.

Southwest Research Institute (SwRI) offers a low-temperature sludge test, which evaluates a lubricant's performance in combating sludge and varnish formation. The low-temperature sludge test method is commonly referred to as the Sequence VG test and has been correlated with vehicles used in stop-and-go service prior to 1996, particularly for sludge and varnish formation.

 

ACEA 2004 Specifications

The low-temperature sludge test is part of ACEA 2004 Specifications:
 

Gasoline and
Diesel Engines
Gasoline and Diesel Engines
with Aftertreatment Devices
A1/B1-04
A3/B3-04
A3/B4-04
A5/B5-04
C1-04
C2-04
C3-04
 


ASTM D 6593-00 Test Fixture

A fuel-injected 1994 Ford 4.6-liter, gasoline, 8-cylinder engine with roller followers, coolant-jacketed rocker covers, and camshaft baffles is used.


ASTM D 6593-00 Test Parameters

This is a 216-hour test involving 54 cycles, each cycle consisting of three differing operating specifications (stages). Unleaded Haltermann VG Mark 2 fuel is used, and engine blowby is intentionally increased. Rocker cover jacket temperature is cycled.

 

Test Parameters Stage
1 2 3
Time, minutes 120 75 45
Engine, rpm 1,200 2.900 700
Load, Manifold Abs. pres, Kpa 69 66 Record
Oil Temperature, °C 68 100 45
Coolant Temperature, °C 57 85 45
Rocker Temperature, °C 29 85 29

 

ASTM D 6593-00 Test Parts Evaluations

At the end of the low-temperature sludge test, sludge deposits on rocker arm covers, cam baffles, timing chain cover, oil pan baffle, oil pan, and valve decks are rated. Varnish deposits on piston skirts (thrust) and rocker arm covers are also rated. Inspections for "hot" and "cold" stuck piston compression rings are included. Clogging of oil pump screen and piston oil rings is rated. Measurements for wear on roller follower pins, cylinder bores, and piston ring gaps are included.

 

Pass/Fail Criteria

Gasoline and Diesel Engines
Properties Limit
A1/B1-04 A3/B3-04 A3/B4-04 A5/B5-04
Average Engine Sludge, merit ³7.8 ³7.8 ³7.8 ³7.8
Rocker Cover Sludge, merit ³8.0 ³8.0 ³8.0 ³8.0
Average Piston Skirt Varnish, merit ³7.5 ³7.5 ³7.5 ³7.5
Average Engine Varnish, merit ³8.9 ³8.9 ³8.9 ³8.9
Compression Ring (Hot Stuck) None None None None
Oil Screen Clogging, % 20 20 20 20


 

Gasoline and Diesel Engines with Aftertreatment Devices
Properties Limit
C1-04 C2-04 C3-04
Average Engine Sludge, merit ³7.8 ³7.8 ³7.8
Rocker Cover Sludge, merit ³8.0 ³8.0 ³8.0
Average Piston Skirt Varnish, merit ³7.5 ³7.5 ³7.5
Average Engine Varnish, merit ³8.9 ³8.9 ³8.9
Compression Ring (Hot Stuck) None None None
Oil Screen Clogging, % 20 20 20

 

For more information about low-temperature sludge evaluation capabilities at SwRI or how you can contract with SwRI, please contact Raham Kirkwood at rkirkwood@swri.org or (210) 522-5905.

 

*Association des Constructeurs Européens d'Automobiles/European Automobile Manufacturers Association.

 

Contact Information

Raham Kirkwood

Low-Temperature Sludge Evaluation  (ASTM D 6593-00)

(210) 522-5905

rkirkwood@swri.org

Related Terminology

ASTM D 6593-00

sequence VG test

low-temperature sludge test procedure

sludge and varnish formation testing

engine sludge deposits

piston varnish deposits

engine oil performance

ACEA 2004 specifications

standardized lubricant testing

Association des Constructeurs Européens d'Automobiles

European Automobile Manufacturers Association

 

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Southwest Research Institute® (SwRI®), headquartered in San Antonio, Texas, is a multidisciplinary, independent, nonprofit, applied engineering and physical sciences research and development organization with 11 technical divisions.

September 30, 2008