Coextrusion

Coextrusion is an alternative form of atomization for microencapsulation using annular-jet technology. Using a concentric nozzle system, the annular jet first forms the core-shell droplets through axisymmetric breakup. The outer-shell droplet then solidifies to form a microcapsule shell. Southwest Research Institute offers multiple configurations, including stationary, vibrating nozzle, centrifugal, submerged nozzle, electrohydrodynamic (EHD) and microfluidic chip coextrusion.

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A graphic showing the concentric nozzle system, from core to liquid shell to solid shell then back to core.

Laboratories & Instruments

SwRI’s coextrusion equipment and processes offer a wide range of options for preparing microcapsules and microspheres. We offer both custom and off-the-shelf equipment from lab to pilot scales to support research and development efforts.

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Microencapsulation with coextrusion

Microencapsulation with coextrusion

  • Core-shell and matrix morphologies
  • Narrow size distribution, monodisperse
  • Particle sizes from <1 µm to 10 mm
  • Liquid and gas (rare) cores
  • Variable shell thickness
  • Variable payload composition
  • Aqueous, solvent or melt-based feedstocks
  • Production rates of µL/hr to L/hr

For additional information, please contact James Oxley at +1 210 522 2913 and Joseph Persyn at +1 210 522 2691 or visit Microencapsulation Techniques.

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